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  • Friction Welder

Friction Welder

  • Updated: 2018-06-30 13:18:47
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ZC5 friction welding machine
Welder performance
JZC5-2 ~ 4 friction welding machine is mainly used for welding small shaft parts. It can weld a wide range of metals, and is especially suitable for welding dissimilar metals. It is usually easier to achieve a joint with the same strength as the base material. This machine is a hydraulic transmission semi-automatic continuous drive welding machine with stable performance, high production efficiency and low energy consumption.
The main technical parameters
• Maximum forging force: 50kN
• Welding diameter: Φ7mm ~ Φ18mm
• Rotating fixture clamping length: Φ20mm ~ 300mm
• Moving clamp clamping length: Φ100mm ~ 500mm
• Slide table travel: 200mm
• Spindle speed: 2500r / min
• Production efficiency: 100 pieces / hour to 300 pieces / hour
• Main motor power: 11kw
• Oil pump motor power: 4kw
• Outline dimension of main machine (length × width × height) 2050mm × 810mm × 1200mm
• Outline dimension of hydraulic station (length × width × height) 1110mm × 800mm × 1000mm
Friction characteristics
The contact interface is closed, which is the heat source and the welding surface. The joint structure is fine, and it is easy to obtain a joint with the same strength as the base material.
Welding parameters are reproducible, welding quality is stable, and automatic control of welding process parameters and welding quality is easy to achieve. --high quality
High productivity, such as welding engine exhaust valves up to 250 pieces per hour. --Efficient
Low power consumption. --Energy saving
No filler material is required during the welding process, and the weldment itself consumes less. --Province
Good working conditions, no flash, no radiation, no environmental pollution. --Environmental protection
Wide welding range can weld the same metal, different metals, such as copper-aluminum, carbon steel-stainless steel.
It is also possible to weld plastic.

Product parameters

/ parameter

model
Maximum forging force (kN)
Spindle speed (r / min)
Weldment diameter (medium carbon steel) (mm)
Rotating fixture clamping length (mm)
Material length of mobile fixture (mm)
Maximum stroke of slide table (mm)
Production efficiency (pieces / hour)
Total power (kw)
Weight (ton)
JZC0.5
5
6000
4-6.5
20-180
50-170
200
120-240
3.7
2
JZC1
10
5000
6-10
20-180
50-170
200
120-240
3.7
2
JZC2.5
25
3000
6-14
40-290
50-350
200
120-240
12
2.5
JZC5
50
2500
8-18
40-290
50-350
200
120-240
12
2.5
JZC10
100
1500
10-25
100-300
50-350
300
120-240
19
4
JZC20AL
200
980
12-30
50-350
60-180
420
80-150
twenty two
4
JZC20B
200
2000
12-35
50-350
60-350
325
80-150
twenty two
5
JZC32
320
1500
18-50
50-350
100-900
320
80-150
38/45
6
JZC40
400
1000
25-60
50-350
100-800
800
80-150
55
8
JZC50
500
1200
30-65
100-380
250-1400
400
20-25
92.75
16.5
JZC80
800
1000
40-75
100-380
250-1400
400
20-25
112.75
17
JZC125
1250
580
50-100
100-350
100-
460
30-40
180.7
29

Industry applications

/ industry